SBB2804-1 Gas Grill With Surround
Owner’s Manual
GAS-FIRED
Page 1
Congratulations!
Welcome to the beauty and durability of a Superb by Broilmaster®
Gas Grill.
At Broilmaster, we continually strive to enhance the performance
and quality of our products for your grilling enjoyment. Every ef-
fort will be made to ensure that Broilmaster continues to be your
choice as the grill of the future.
Whether you are at the lake or in the privacy of your own back-
yard, the Superb by Broilmaster® Gas Grill performs far beyond
the ordinary and is designed to provide your family with years of
outdoor cooking pleasure.
Thank You!
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
SBB00104-1-1107
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TABLE OF CONTENTS
Congratulations!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your
Superb by Broilmaster® Gas Grill.
SECTION
PAGE
Hardware Package ........................................................................................................................................ 5
Parts View ..................................................................................................................................................... 6
Parts List ....................................................................................................................................................... 7
Grill Assembly .............................................................................................................................................. 8
Surround Location, Connections, and Safety ............................................................................................... 9
Enclosure Construction Guidelines ..............................................................................................................10
Surround Assembly ......................................................................................................................................11
Surround and Grill Assembly ............................................................................................................... 11 - 12
Rotisserie Installation .................................................................................................................................. 13
Alternate Match Lighting ............................................................................................................................ 14
Rotisserie Operation .................................................................................................................................... 15
Propane Gas Grills .............................................................................................................................. 16 - 17
Gas Conversion to Liquid Propane Gas ...................................................................................................... 18
Operation ............................................................................................................................................. 19 - 20
Maintenance ................................................................................................................................................ 21
Troubleshooting .......................................................................................................................................... 22
Warranty Terms ........................................................................................................................................... 23
Your Superb by Broilmaster® Gas Grill is identified by model number, serial number, and gas
type. This information is provided on a product identification label located on the rear panel of
grill. For your convenience, complete this section for future reference when contacting your
dealer.
Model No.
Dealer
Serial No.
Dealer Phone No.
Date of Purchase
Gas Type: Propane
Natural
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HARDWARE PACKAGE
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PARTS VIEW
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Cus-
tion when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
1
2
3
3
4
10
12
5
11
9
7
13
8
6
14
15
16
17
18
19
22
20
21
24
23
25
26
27
26
23
27
29
31
32
34
28
30
35
32
33
33
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PARTS LIST
INDEX NO.
PART NUMBER DESCRIPTION
1
SBB00014
SBB00108
SBB00013
SBB00078
SBB00064
SBB00065
SBB00067
SBB00068
SBB00069
SBB00092
SBB00071
SBB00070
SBB00109
SBB00102
SBB00106
SBB00051
SBB00110
SBB00073
SBB00075
SBB00062
SBB00060
SBB00059
SBB00111
SBB00050
SBB00091
SBB00038
SBB00037
SBB00030
SBB00031
SBB00041
B101205
THERMOMETER
2
LID
3
NUT AND LID BOLT
WARMING RACK
4
5
ROTISSERIE MOTOR
ROTISSERIE MOTOR BRACKET
ROTISSERIE ROD
6
7
8
ROTISSERIE FORKS
ROTISSERIE ROD BUSHING & SCREW
JAMB NUT
9
10
11
ROTISSERIE COUNTERBALANCE
ROTISSERIE ROD HANDLE
COOKING GRATE
12
13
14
FLAME TAMER
15
FLAME CARRYOVER
MAIN BURNER
16
17
ROTISSERIE BURNER BACK COVER
ROTISSERIE ORIFICE LP
ROTISSERIE ORIFICE NAT
ROTISSERIE BURNER
ROTISSERIE ELECTRODE
ROTISSERIE THERMOCOUPLE
ROTISSERIE THERMOCOUPLE SHIELD
MAIN BURNER ELECTRODE
RADIATION SHIELD
ROTISSERIE VALVE
MAIN BURNER VALVE
MAIN BURNER ORIFICE LP
MAIN BURNER ORIFICE NAT
MANIFOLD
18
18
19
20
21
22
23
24
25
26
27
27
28
29
FLEX LINE
30
SBB00049
SBB00112
SBB00033
SBB00032
SBB00103
SBB00107
IGNITOR
31
CONTROL PANEL
32
BEZELS
33
KNOBS
34
35
GREASE TRAY
SURROUND
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GRILLASSEMBLY
Before You Begin
Recommended Tools
These items are recommended for the assembly of your grill:
This grill requires some assembly and installation. Follow all
instructions.
If you purchased an accessory with your Superb by Broilmaster®
Gas Grill, follow the instructions provided with the accessory for
assembly and installation. If an instruction refers to a step that is not
required for your grill model, please continue to the next step.
•
•
Phillips screwdriver
Soapy water solution (to test for leaks)
Grill Mountings
Refer to the instructions provided with each accessory for assem-
bly, installation, and mounting procedures.
CAUTION: FOR YOUR SAFETY
Parts may have sharp edges. Wear leather work gloves and
handle parts carefully during the unpacking, assembly and
installation.
Gas Consumption on Grill Burners
Each Main Burner
HI
12,000 BTU/Hr
6,500 BTU/Hr
12,000 BTU/Hr
13,000 BTU/Hr
5,750 BTU/Hr
LO
Rotisserie Burner
Optional Side Burner
HI
LO
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SURROUND LOCATION, CONNECTIONS, AND SAFETY
CAUTION: THE GRILLAND ITS INDIVIDUAL SHUTOFF
Surround Kit Location
VALVE MUST BE DISCONNECTED FROM THE GAS
Built-In Kits are designed for outdoor use ONLY.
SUPPLY PIPING SYSTEM DURING ANY SYSTEM
PRESSURE TESTING AT TEST PRESSURES IN EXCESS
OF 1/2 PSIG.
This Built-In Kit is designed for use with SBB2804 Broilmaster®
gas grills and cannot be used with any other grill or in any other
capacity.
Checking for Gas Leaks
Never install or operate your Built-In Kit in any building, garage,
or other enclosed area.
CAUTION: DO NOT USE AN OPEN FLAME TO CHECK
FOR LEAKS. CHECKING FOR LEAKS WITH AN
OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION,
RESULTING IN PROPERTY DAMAGE OR PERSONAL
INJURY.
For your safety, the Built-In Kit should not be installed or operated
under any combustible materials, such as carports, covered
porches, awnings, or overhangs.
Never install or use your Built-In Kit in or on any recreational
vehicle or boat.
Using the following steps, check for gas leaks during initial
use and each time your Broilmaster® gas grill or side burner is
connected to gas or is connected to a cylinder that has not been
used recently
CAUTION: THE INSTALLATION AND OPERATION
OF THIS BUILT-IN KIT AT CLEARANCES LESS THAN
SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY
OF FIRE, PROPERTY DAMAGE, OR PERSONAL
INJURY.
1. Using dish washing detergent and water, make a soapy
solution.
2. Turn OFF the knob on both the grill and side burner’s control
panel.
A minimum clearance of twenty-four (24”) inches is required
from all sides of the island to any combustible material.
3. Turn ON the gas at the supply. A hissing sound indicates a
leak. Turn OFF the gas and repair all leaks.
Examples of combustible materials are patio furniture, fences, or
the outside of your home.
4. If no hissing occurs, apply the soapy solution to all gas
connections.
The area surrounding the built-in kit should be clear to ensure
proper ventilation. Do not obstruct the flow of combustion
and ventilation air in any way. The ventilation openings on the
enclosure must also remain free and clear of debris.
5. Look for bubbles. Bubbles indicate a leak.
6. If there are bubbles, turn OFF the gas and repair all leaks.
WARNING:DONOTINSTALLOROPERATETHISBUILT-
IN KIT WHERE GASOLINE OR OTHER FLAMMABLE
MATERIALS ARE USED OR STORED. FAILURE TO
COMPLY WITH THIS WARNING COULD RESULT IN
EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE
OR PERSONAL INJURY.
7. Turn the gas ON and repeat the above procedure until all
leaks are repaired.
Connection Requirements
CAUTION: NEVER USE LIQUID PROPANE GAS IN A
GRILL DESIGNED FOR NATURAL GAS, OR NATURAL
GAS IN A GRILL DESIGNED FOR LIQUID PROPANE
GAS. QUESTIONS REGARDING DIFFERENT TYPES OF
GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS
COMPANY.
Installation must conform to local codes or, in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1.
In Canada, installation shall be in accordance with CAN/CGA-
B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural
Gas Installation Code, and local codes where applicable. Consult
your local gas company or Propane gas dealer for code regulations
and recommended procedures.
Broilmaster® gas grills and side burners are NOT equipped with
pressure regulators. Your NAT gas grill operates at a manifold
pressure of seven (7”) inches water column.
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ENCLOSURE CONSTRUCTION GUIDELINES
Enclosure must be construction from non-combustible material.
If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of
the SBB and BSA to mount flush against the enclosure.
Screws for enclosure mounting have not been supplied. Installer must measure for thickness and purchase and use appropriate hardware
for installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws and
fasteners.
This diagram is only a basic plan for constructing an enclosure for your built-in kit. All construction and installation should comply with
all local building codes and requirements. Drawing is not to scale.
MINIMUM REQUIREMENTS
Key Dimension in Inches
Key Dimension in Inches
A
B
C
D
E
38” (Minimum)
16” (Minimum)
28” (Minimum)
27 7/8”
O
P
14” (Single) - 27 1/2” (Double)
15 7/16” (Single) - 8 11/16” (Double)
Q
R
S
13 15/16”
5” (Minimum)
24 13/16”
24 3/4”
10”
9 9/32”
F
12 3/16”
T
G
H
J
6” (Minimum)
22 1/2”
U
V
W
X
Y
Z
2 1/4”
10 27/32”
2 3/4”
K
L
19 13/16”
9”
2 1/2”
1 13/16”
14 3/8”
M
N
5 1/32”
22 3/8” (Single) - 15 5/8” (Double)
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